Smart factory upgrade – Automotive sector

End-to-end smart factory transformation, including automation integration, real-time data visibility, and predictive maintenance deployment.

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Client

Precision auto parts Pvt. Ltd.

Industry

Automotive Components Manufacturing

Location

Austin, TX

Engagement Duration

3 months

A growing auto component manufacturer, partnered with Industro to modernize its legacy production setup and transition into a smart factory environment. Facing challenges with outdated systems, manual data entry, and unplanned downtime, the company needed a digital overhaul that wouldn’t disrupt daily operations. With increasing customer demands, rising operational costs, and downtime impacting delivery timelines, they recognized the urgent need for a smart factory transformation.

Over a 3-month engagement, Industro implemented IIoT sensors, integrated MES with existing ERP, and deployed AI-driven dashboards to deliver real-time visibility, predictive maintenance, and measurable improvements in efficiency.

With modern dashboards, integrated systems, and real-time performance monitoring, NovaDrive now operates with greater control, efficiency, and transparency.

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Challenges

Before partnering with Industro, Precision auto parts Pvt. Ltd. Automotive was facing multiple operational roadblocks that hindered productivity, traceability, and scalability.

  • Outdated, Isolated Systems
  • Manual Data Entry & Reporting
  • Unplanned Downtime
  • Lack of Real-Time Production Insights
  • No OEE or Machine Health Metrics
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Solutions

To address the operational inefficiencies and lack of real-time visibility at Precision auto parts Pvt. Ltd. Automotive, Industro implemented a comprehensive Smart Factory upgrade strategy, combining deep industry knowledge with advanced technologies.

IIoT Sensor Deployment

Installed smart sensors to enable real-time machine data collection and monitoring.

Predictive Maintenance with AI

Implemented AI-driven alerts to prevent downtime through early fault detection.

Digital Dashboards

Introduced live dashboards for tracking OEE, performance, and production bottlenecks.

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Delivery Timeline

To ensure a smooth and effective smart factory implementation, Industro followed a structured, four-phase approach

  • Week 1–2  Plant Audit & Infrastructure Mapping
  • Week 3–6  Sensor Installation & Network Setup
  • Week 7–10  MES Integration & Dashboard Development
  • Week 11–16  Testing, Training & Go-Live

Results

Highlight measurable improvements and business impact, with data.

40%

Reduction in downtime

2X

Quality assurance cycle time
Testimonial Image

Emily Clark

Director

Their expertise streamlined our operations beyond expectations. We’re faster, more efficient, and more connected than ever.

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