Automation upgrade – Textile manufacturing

We upgraded a textile manufacturer’s production facility with advanced automation systems to enhance speed, precision, and consistency.

Case Study Image

Client

Mid-Sized Textile Manufacturer

Industry

Textile Manufacturing

Location

Chicago, IL

Engagement Duration

4 months

We collaborated with a mid-sized textile manufacturer seeking to modernize their production facility and overcome inefficiencies caused by manual processes. The client faced challenges such as inconsistent product quality, slower production speeds, high labor dependency, and frequent bottlenecks in weaving, dyeing, and finishing operations. The real-time monitoring tools enabled quicker response to issues, improved resource utilization, and streamlined production scheduling. Within the first few months.

Our team began with a comprehensive assessment of existing machinery and workflows, identifying key areas where automation could deliver the highest impact. We then implemented advanced automation systems across weaving, dyeing.

This upgrade reduced manual intervention, improved precision, and minimized production errors. Automated quality inspection ensured faster detection of defects, reducing rework and waste.

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Challenges

Before automation upgrades, WeaveTech faced multiple production limitations that hindered efficiency, quality, and capacity expansion.

  • Outdated manual and semi-automatic machinery
  • Inconsistent fabric quality and defects
  • High labor dependency for repetitive tasks
  • Lack of real-time production monitoring
  • Slow turnaround time for bulk orders
Challenges Image

Solutions

Industro introduced a structured automation upgrade plan to enhance production speed, reduce defects, and improve operational control.

Automated Weaving Systems

Installed high-speed weaving machines with precision controls.

Automated Quality Control

Integrated camera-based inspection systems to detect defects in real time.

Production Monitoring Dashboard

Implemented live tracking of output, downtime, and machine performance.

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Delivery Timeline

To ensure a smooth and effective smart factory implementation, Industro followed a structured, four-phase approach

  • Week 1–2  Plant Audit & Infrastructure Mapping
  • Week 3–6  Sensor Installation & Network Setup
  • Week 7–10  MES Integration & Dashboard Development
  • Week 11–16  Testing, Training & Go-Live

Results

Increased production speed, reduced fabric defects, and lowered labor dependency.

30%

Higher fabric quality

20%

Production increase
Testimonial Image

Logan Meyer

CMO

They took the time to understand our needs and delivered solutions that made a real difference in our daily operations.

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