Quality control digitization – Chemical production

We transformed a chemical production facility’s quality control process by implementing a fully digital, automated system. Using IoT-enabled sensors.

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Client

Leading Chemical Manufacturing Company

Industry

Chemical Production

Location

San Diego, CA

Engagement Duration

3 months

We worked with a leading chemical manufacturing company to modernize and digitize its quality control processes, which were previously reliant on manual inspections and paper-based reporting. This traditional approach led to slower product release times, higher chances of human error, and difficulty in meeting stringent industry compliance requirements. Our engagement began with a thorough evaluation of the existing quality control workflow, from raw material testing to final product approval.

We implemented IoT-enabled sensors to capture real-time production and quality data at multiple checkpoints. This data was automatically fed into a centralized digital platform equipped with AI-driven analytics to detect anomalies, ensure consistency, and generate instant compliance reports.

Real-time dashboards gave quality control teams immediate visibility into process deviations, allowing corrective actions before defective batches could proceed.

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Challenges

Before digitization, ChemSure’s QC department faced inefficiencies that slowed production and compromised testing consistency.

  • Manual inspection and testing processes
  • Paper-based data recording and approvals
  • Delayed quality results affecting dispatch schedules
  • Isolated laboratory data with no integration to ERP
  • Limited traceability for compliance audits
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Solutions

Industro introduced a fully digital quality control framework tailored to chemical production, improving speed, accuracy, and compliance readiness.

IoT-enabled Testing Devices

Automated real-time data capture from QC instruments.

Centralized Digital Dashboard

Live monitoring of test results, approvals, and rework requirements.

Integration with ERP

Synced QC data with production and compliance modules.

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Delivery Timeline

The project followed a phased rollout to ensure smooth adoption while keeping QC operations active.

  • Week 1–2  QC process audit & digitization plan
  • Week 3–6  Installation of IoT-enabled devices
  • Week 7–10  Dashboard development & ERP integration
  • Week 11–16  Staff training, testing & full-scale rollout

Results

Enhanced traceability and consistency across batches, strengthening customer confidence.

50%

Faster testing cycles

5%

Manual reporting errors
Testimonial Image

David Green

Developer

Their approach to problem-solving is practical and results-driven. The improvements are measurable and lasting.

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